Processing Equipment Manufacture



1 Introduction to the Project
1.1 Project Background
1.1.1 Product Introduction
The heat exchanger, the product of the project made by using graphite filled MPP belongs to an advanced heat exchange equipment in our country, it is a pioneer in China. Its application proves that many performance indexes of this equipment are superior to those of the heat exchangers made of other materials. This heat exchanger adopts graphite filled MPP plastic to make heat conduction tube, the shell, tube plate, end socket, flange, and adapter etc. are made of monofilament fiber plastic. This equipment is suitable to serve as the heat exchange equipment and vessels of various uses in chemical industry, pharmacy, dye chemical, metallurgy, food, environmental protection, and chemical fiber industries etc., which takes the place of the original stainless steel, enamel, graphite, carbon steel, and glass etc., the effect is remarkable.
1.1.2 Market Prospects
In 2015, the market scale of the heat exchanger industry of China was about 50 billion yuan, mainly centralized in some fields of oil, chemical engineering, metallurgy, electric power, ships, centralized heating, air conditioners, machinery, food and pharmaceutics, etc. The oil and chemical field is still the largest market of the heat exchanger industry and its market scale is 15 billion yuan; the market scale of the heat exchangers in the electric power and metallurgical fields is about 8 billion yuan; the market scale of the heat exchangers in the ship industry is more than 4 billion yuan; the market scale of the heat exchangers in the mechanical industry is about 4 billion yuan; the market scale of the heat exchangers in the centralized heating is more than 3 billion yuan and that in the food industry is also nearly 3 billion yuan. In addition, a great number of special heat exchangers are needed in some fields of aircraft, semi-conductors, nuclear power, wind power generation units, solar photovoltaic power generation polycrystalline silicon production, etc. and the market scale in the fields is about 13 billion yuan. In recent years, remarkable achievements have been made in the research on some aspects such as energy saving and efficiency improvement, improvement of the heat transfer efficiency, reduction of pressure drop and improvement of the heat strength of the device, etc. in the domestic heat exchanger industry. Based on the stable demand growth of some industries of oil, chemical engineering, electric power, metallurgy, ships, machinery, food and pharmaceutics, etc. for the heat exchangers, the heat exchanger industry of our country will keep the stable growth in the future period. It is predicted that the heat exchanger industry of our country will keep the annual average growth rate of  about 10-15% and the scale of the heat exchanger industry of our country will have been expected to be 150 billion yuan by 2020. At present, the situation that the supply cannot meet the demand takes on in the heat exchange equipment market in the whole country and the heat exchange equipment industry is in the gold growth period. During Eleventh Five-year Plan, the economic growth speed of our country will keep 7.5%. While as backbone industry, oil & chemical industry and steel will continue to keep rapid development, and the total output value of chemical industry will break through 400 billion yuan. The development of these industries will provide broader development space for heat exchanger industry. In the future, domestic market demand will present the following characteristics: Raise higher requirement for product quality level, for example, the environmental-protection, energy-saving products will become a key point in the future; raise higher requirement for cost performance; the trend of demand for product individualization, diversification will become strong; gradually select and use branded products; large projects favor the products of large enterprises or business groups.
The heat exchanger made by using graphite MPP belongs to an advanced heat exchange equipment in our country. This equipment adopts graphite MPP to make heat conduction tube, the shell, tube plate, end socket, flange, and adapter etc. are made of high-quality monofilament fiber. It has such characteristics as corrosion resistance, temperature resistance, light weight, no scaling formation, no medium pollution, nontoxicity, and convenient installation and maintenance etc. With the above-mentioned characteristics, this equipment is suitable to serve as the heat exchange equipment and vessels of various uses in chemical industry, pharmacy, dye chemical, metallurgy, food, environmental protection, and chemical fiber industries etc., which takes the place of the original stainless steel, enamel, graphite, carbon steel, and glass etc., the effect is remarkable, it has been well received by users. 
1.1.3 Technical Analysis
The heat exchanger, the product of the project made by using graphite filled MPP belongs to an advanced heat exchange equipment in our country, it is a pioneer in China.

Diagram 1  Technological Process
Note: Technical Indicator Explanation:
 
Symbol    Use      
a    Tube pass inlet or outlet      
b    Tube pass inlet or outlet      
c    Cooling water inlet      
d    Cooling water outlet      
e    Cleaning outlet      
f    Standby port     

Table 1            Physical and Mechanical Properties
 
 
Performance of graphite MPP    Data    Performance of monofilament fiber    Data      
Specific gravity    1.1    Specific gravity    0.91      
Operating temperature    -5~125    Operating temperature °C    -10~130      
Coefficient of linear expansion X10-5/    5.7~12    Coefficient of linear expansion 10-5/°C    6~3      
Impact strength kg/cm2    ≥6.5    Impact strength
kg/cm2    ≥15      
Tensile strength kg/cm2    ≥230    Tensile strength
kg/cm2    ≥300      
Tensile strength of welds
kg/cm2    ≥123    Tensile strength of welds
kg/cm2    ≥165      
Coefficient of thermal conductivity  kilocalorie/m, h, degree    2.6    Coefficient of thermal conductivity 
kilocalorie/m, h, degree    0.3      
Operating pressure    Positive pressure MPa    ≤0.25    Operating pressure    Positive pressure MPa    0.25      
     Negative pressure MPa    -0.1         Negative pressure MPa    -0.1      
Out hydrostatic test MPa    0.4    Out hydrostatic test MPa    0.4     
     
1.1.4 Advantageous Conditions of Project Construction
(1)Advantageous transportation condition of Siping Heat Exchanger Featured Industrial Park
Siping Heat Exchanger Featured Industrial Park is located in Siping City, Siping City is in the backland of Northeast Asia, and the overlapping zone of Shengyang Economic Circle and Changchun Economic Circle, the favorable position undertakes economic radiation, it is an important nodal city and a major transport hub on Harbin-Dalian main economic artery, and one of the important regional marshalling stations of National Rail, Harbin-Dalian high speed railway for passenger will be opened to traffic, the express ways, railways extend in all directions. In order to accelerate transformation, accelerate catching-up and surpassing, and accelerate uplifting, Siping Municipal Committee, Siping Municipal Government depend on the comparative advantage of Siping, capture its own gap, put forward the strategic positioning of“Linking on the south and integrating on the north” and establish the economic structure of“One-core, three-zone”, take the road of developing peculiar economics, and try to build China’s heat exchanger city, “China’s heat exchanger city” has become an excellent business card with Siping’s feature.
(2)Innovation capacity and technical advantage of industrial park
Jilin Province Public Technology R & D Center in Heat Exchanger Industry has put up its shingle, National Heat Exchanger Inspection Center, Personnel Training Center are under construction, Heat Exchanger Incubation Base (Hongzui University Town) has been completed and goes into service, the guarantee company in heat exchanger industry has gone into service. We energetically lead and promote the cooperation between the leading enterprises and domestic & international first-class technology, first-class enterprises, so as to cultivate“Eight King Kong” of Juyuan, Weix, Dongfang, Ruineng, Zhongbao, Huayi, Ivy, and Jitai.
(3)Advantage of energy saving and emission reduction of industrial park
Heat exchanger is an important industrial product integrating energy saving, environmental protection, high technology content and high value added into a whole, which is an industry encouraged and supported by state policy, according to the overall object of lowering energy consumption, the energy consumption/10,000 yuan (GDP) decreases by 20%, the energy consumption/10,000 yuan (industrial added value) decreases by 30%, the energy consumption/10,000 yuan (added value) in service sector (including transportation, commerce & trade, and modern service etc.) decreases by 15%, and the building energy conservation rate decreases by 15%.
(4)Advantage of perfect informatization of industrial park
In order to boost the development of heat exchanger industry, and improve service function, the telecommunications and other information industries in the park develop in a coordinated manner to meet the construction of information superhighway. Establish the digitized, broad-band, integrated, intelligentized and individualized communication network which integrates voice, data, CATV and image into a whole, the transmission network takes broadband as the principal thins, and microwaves as auxiliary, rationally plan the land for telecommunication equipment, and construct the expedite underground pipeline and microwave system.     
(5)Advantage of industrial cluster of the park
Include Siping Juyuan Hanyang Plate Heat Exchangers Co.,Ltd, Siping Weix Heat Exchange Equipment Co.,Ltd., Siping North Heat Exchanger Manufacturing Co.,Ltd., Siping Zhongbao Heat Exchange Equipment Co.,Ltd., Siping Ivey Energy and Technology Co.,Ltd., and Siping Tiankuo Heat Exchange Equipment Co.,Ltd., the marketing service network is across our country, the products are widely used in mines, metallurgy, oil, chemical industry, machinery, electric power, medicine, food, light textile, papermaking, ship, ocean development, and central heating etc.
(6)Advantage of industrial chain of the park
There are a lot of heat exchanger industrial chains, which take the production and processing of complete sets of heat exchangers and spare & accessory parts as the principal thing, the products extending forward include sheet bar, die, end plate, flanged fitting, hydraulic wrench, wattle and sealing element, the industrial chains extending backward include whole machine assembling, system integration, product development, specialized purchase and transportation etc. The demonstration area extends and develops the upstream and downstream equipment manufacturing of heat exchanger industrial chains, elongates the heat exchanger industrial chains, and optimize the industrial structure, so as to provide the optimum industrial environment for the rapid development of heat exchanger industry; it pays attention to the development of the supporting service, provides the reliable manufacturing supplies and services, convenient and fast logistic and transport service for the enterprises, and meets the overgrowing needs for material and cultural life.
1.2 Content and Scale of Project Construction
1.2.1 Product Scheme and Scale
Produce 100,000 sets of graphite MPP shell and tube heat exchangers every year.
1.2.2 Construction Content
The project covers an area of 20,000 ㎡. Construct the scientific research laboratory and office building, production area, warehouse area, purchase the production, detection, testing equipment.
1.3 Forecast of Economic and Social Benefits
1.3.1 Major Indexes for Forecast of Economic Benefits
Table 2:      List of Major Indexes for Forecast of Economic Benefits
 
No.    Name    Unit    Index    Remark      
1    Operating revenue    10,000 yuan/a    20000    Normal year      
2    Total profit    10,000 yuan/a    4000    Normal year      
3    All kinds of taxes    10,000 yuan/a    1660    Normal year      
4    FIRR on total investment    %    18.9    After income tax      
5    FNPV(Ic=10%)     10,000 yuan    7822    After income tax      
6    Period for recovery of total investment    a    5.8    Include 2 years’ construction period (after tax)      
7    Investment profit rate    %    20    Normal year (after tax)     
Note: "10,000 yuan" in the table refers to RMB
1.3.2 Analysis of Social Benefits
This project conforms to state policy for the development of equipment manufacturing industry, the social benefits are remarkable, which can not only increase the localization rate of the equipment, but also increase the competitive advantage of the park.
1.4 Total Investment and Funds Raising of the Project
1.4.1 Total Investment of the Project
Table 3:             List of Project Investment Estimate
 
No.    Name of expenses    Unit    Amount of investment    Proportion      
1    Scientific research investment    10,000 yuan    750    5%      
2    Investment in civil works of production base    10,000 yuan    6000    40%      
3    Construction of public works    10,000 yuan    750    5%      
4    Total investment in processing equipment    10,000 yuan    2250    15%      
5    Circulating fund    10,000 yuan    5250    35%      
    Total project investment    10,000 yuan    15000    100 %     
1.4.2 Funds Raising
Self-financing
1.5 Cooperative Ways of the Project
Sole proprietorship, joint venture, cooperation.
1.6 What to be Invested by Foreign Party
Fund, other ways can be negotiated.
1.7 Construction Site of the Project
3166 Northern Xinhua Street, Tiexi District, Siping
1.8 The On-going Condition of Project
The proposal for the project has been drawn up.
2 Introduction to Project Undertaker
2.1 Basic Conditions
Undertaker: Siping Circular Economy Demonstration Zone Administration Committee
Legal address: 3166 Northern Xinhua Street, Tiexi District, Siping
2.2 Overview of Project Undertaker
The total planning area of Siping Circular Economy Demonstration Zone of Jilin Province is 50 km2, it takes resource utilization and cyclic utilization as the core, “reduction, reuse, recycle” as the principle, and “low consumption, low emission, high efficiency” as the basic feature. In December, 2008, Jilin Provincial Economic Committee approved to establish Siping Heat Exchanger Featured Industrial Park, the construction site is Tiexi District, Siping, after several years’development, the industrial park has formed a larger industry scale, has had a very strong influence, has formed the regional characteristic brand, and has become a heat exchanger production base for the whole country. The industrial park has also established Hongzui Heat Exchangers Park covering an area of 6.4 km2 with 7 billion yuan of investment, and Juyuan Bic Heat Exchanger Park covering an area of 4.8 km2, with 1.3 billion yuan of investment. By the end of 2010, the park had completed 3.09 billion yuan of investment in the fixed assets, 770 million yuan of infrastructural investment, had constructed 86 projects, and attracted 76 enterprises including 30 heat exchanger enterprises, the park had realized 5 billion yuan of production value,  1.25 billion yuan of profit and tax, the employment had reached 12,000 persons.
In order to boost the development of heat exchanger industry, improve service function, the six public service platforms of Jilin Province Public Technology R & D Center in Heat Exchanger Industry, National Heat Exchanger Inspection Center, Heat Exchanger Logistics Center, Heat Exchanger Information Center, Heat Exchanger Financing Center, and Personnel Training Center are under construction. Construct the infrastructure of thermal property and fluid resistance lab, sample library, reception service center, checking information center, boiler room, substation etc. with 90.18 million yuan of total investment, Heat Exchanger Information Center will be put into operation. The project (100 million yuan of total investment) of the logistics services platform of the heat exchanger park will start, after it is completed, the annual distribution capacity can reach 2 million tons. The information center will be put into operation, Heat Exchanger Incubation Base (Hongzui University Town) has been completed and gone into service. The guarantee corporation in heat exchanger industry has opened the business. By the end of 2010, 35 heat exchanger enterprises had entered the park, plate heat exchanger, pipe heat exchanger, spiral plate heat exchanger, lamella heat exchanger, air cooler etc. are widely used in oil, chemical industry, power station, heat supply, metallurgy, and food industries. THT-brand heat exchanger of Juyuan Corporation, “Xueshan”-brand heat exchanger of Weix Corporation have been used in domestic Gezhou Dam Power Station, BEPC, and Daya Bay Nuclear Power Plant Project etc., which fill a domestic gap. Every year, 4 million ㎡plate heat exchanger, 200,000 t pipe heat exchanger, and over 2,000 sets heat exchanger units are sold from Siping to all parts of the country, and are exported to Russia, France, Vietnam, Pakistan, Mongolia, and Hong Kong etc., the demand exceeds the supply, the market share is high. Plate heat exchanger takes up 37.1%, pipe heat exchanger takes up 20.2%, heat exchange unit takes up 16.3%, spiral plate heat exchanger takes up 9.6%, air heat exchanger takes up 3.0%, and other types of products take up 13.8%. Compared with the industrial structure of heat exchanger industry of our country, Siping has a large proportion in plate heat exchanger, heat exchange unit and spiral plat heat exchanger with certain advantage, shell-and-tube heat exchanger products have a huge promotion space.
2.3 Contact Method
Postal Code:136000
Contact Person:Zhang Bo
Tel:0434-3273276
Email:sptxzsb@126.com

Contact method of city (prefecture) of project:
Contact Unit: Siping Economic and Technical Cooperation Bureau
Contact Person: Song Qingxin
Tel : 0434-3266211  13844482608
E-mail:417856658@qq.com
Website: http://investsiping.com   
 

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