Processing Equipment Manufacture



1 Introduction to the Project
1.1 Project Background
1.1.1 Product Introduction
The key point of full-automatic unmanned heat exchanger unit is automatic control system, its control strategy is to take modern fuzzy theory as the base, introduce expert system, and carry out development and design according to manual intellectualization. The system contains multiple regulating loops, all adopt fuzzy control. The practice system controls all kinds of actuating mechanisms scientifically and rationally according to different operating conditions, different objective conditions and different user timetables, so as to conduct the best control and utilization of energy.
1.1.2 Market Prospects
With the strong advocation of central heating for cities and towns, most heat exchange stations newly built by the heat supply companies in various regions are unmanned heat exchange stations, meanwhile, the old heat exchange stations are reconstructed to be unmanned heat exchange stations. The key point of full-automatic unmanned heat exchanger unit is automatic control system, its control strategy is to take modern fuzzy theory as the base, introduce expert system, and carry out development and design according to manual intellectualization. The system contains multiple regulating loops, all adopt fuzzy control. The practice system controls all kinds of actuating mechanisms scientifically and rationally according to different operating conditions, different objective conditions and different user timetables, so as to conduct the best control and utilization of energy. The system hardware configuration adopts world-class industrial products and high-quality spot-collection sensor, thus guarantees the high quality, high reliability and high stability of the system hardware, and finally guarantees the stability and reliability of the system operation. Unmanned heat exchanger unit is the latest technology product in today’s international heat supply field, which solves automatic temperature control, automatic constant-pressure water replenishing, power-failure self-insurance, electrifying self-startup, and unmanned operation. It is widely used for heating, air-conditioning, and hot water supply of residential areas, factories, organs, hotels, office buildings, academies, and barracks etc.
At the same time, the project can meet the demand of oil & chemical industry and steel as backbone industry and provide automatic products for it after it is completed. During Eleventh Five-year Plan, the economic growth speed of our country will keep 7.5%. While as backbone industry, oil & chemical industry and steel will continue to keep rapid development, it is predicted that the total output value of steel industry will exceed 500 billion yuan in 2015, and the total output value of chemical industry will break through 400 billion yuan. The development of these industries will provide broader development space for heat exchanger industry. In the future, domestic market demand will present the following characteristics: Raise higher requirement for product quality level, for example, the environmental-protection, energy-saving products will become a key point in the future; raise higher requirement for cost performance; the trend of demand for product individualization, diversification will become strong; gradually select and use branded products; large projects favor the products of large enterprises or business groups.
1.1.3 Technical Analysis
This control system adopts Siemens inverter and the latest S7 series PLC as the core processing unit, the touch-screen human-computer interface can dynamically display the working condition and parameter of every equipment.



Hot feed
Cold discharge
Cold feed
Replenishing water feed

Diagram 1  Control System

1.1.4 Advantageous Conditions of Project Construction
(1)Advantageous transportation condition of Siping Heat Exchanger Featured Industrial Park
Siping Heat Exchanger Featured Industrial Park is located in Siping City, Siping City is in the backland of Northeast Asia, and the overlapping zone of Shengyang Economic Circle and Changchun Economic Circle, the favorable position undertakes economic radiation, it is an important nodal city and a major transport hub on Harbin-Dalian main economic artery, and one of the important regional marshalling stations of National Rail, Harbin-Dalian high speed railway for passenger will be opened to traffic, the express ways, railways extend in all directions. In order to accelerate transformation, accelerate catching-up and surpassing, and accelerate uplifting, Siping Municipal Committee, Siping Municipal Government depend on the comparative advantage of Siping, capture its own gap, put forward the strategic positioning of“Linking on the south and integrating on the north” and establish the economic structure of“One-core, three-zone”, take the road of developing peculiar economics, and try to build China’s heat exchanger city, “China’s heat exchanger city” has become an excellent business card with Siping’s feature.
(2)Innovation capacity and technical advantage of industrial park
Jilin Province Public Technology R & D Center in Heat Exchanger Industry in the park where the project lies has put up its shingle, National Heat Exchanger Inspection Center, Personnel Training Center are under construction, Heat Exchanger Incubation Base (Hongzui University Town) has been completed and goes into service, the guarantee company in heat exchanger industry has gone into service. We energetically lead and promote the cooperation between the leading enterprises and domestic & international first-class technology, first-class enterprises, so as to cultivate“Eight King Kong” of Juyuan, Weix, Dongfang, Ruineng, Zhongbao, Huayi, Ivy, and Jitai. 
(3)Advantage of energy saving and emission reduction of industrial park
Heat exchanger is an important industrial product integrating energy saving, environmental protection, high technology content and high value added into a whole, which is an industry encouraged and supported by state policy, according to the overall object of lowering energy consumption, the energy consumption/10,000 yuan (GDP) decreases by 20%, the energy consumption/10,000 yuan (industrial added value) decreases by 30%, the energy consumption/10,000 yuan (added value) in service sector (including transportation, commerce & trade, and modern service etc.) decreases by 15%, and the building energy conservation rate decreases by 15%.
(4)Advantage of perfect informatization of industrial park
In order to boost the development of heat exchanger industry, and improve service function, the telecommunications and other information industries in the park where the project lies develop in a coordinated manner to meet the construction of information superhighway. Establish the digitized, broad-band, integrated, intelligentized and individualized communication network which integrates voice, data, CATV and image into a whole, the transmission network takes broadband as the principal thins, and microwaves as auxiliary, rationally plan the land for telecommunication equipment, and construct the expedite underground pipeline and microwave system.    
(5)Advantage of industrial cluster of the park
The enterprises in the park where the project lies include Siping Juyuan Hanyang Plate Heat Exchangers Co.,Ltd, Siping Weix Heat Exchange Equipment Co.,Ltd., Siping North Heat Exchanger Manufacturing Co.,Ltd., Siping Zhongbao Heat Exchange Equipment Co.,Ltd., Siping Ivey Energy and Technology Co.,Ltd., and Siping Tiankuo Heat Exchange Equipment Co.,Ltd., the marketing service network is across our country, the products are widely used in mines, metallurgy, oil, chemical industry, machinery, electric power, medicine, food, light textile, papermaking, ship, ocean development, and central heating etc.
(6)Advantage of industrial chain of the park
There are a lot of heat exchanger industrial chains in the park where the project lies, which take the production and processing of complete sets of heat exchangers and spare & accessory parts as the principal thing, the products extending forward include sheet bar, die, end plate, flanged fitting, hydraulic wrench, wattle and sealing element, the industrial chains extending backward include whole machine assembling, system integration, product development, specialized purchase and transportation etc. The demonstration area extends and develops the upstream and downstream equipment manufacturing of heat exchanger industrial chains, elongates the heat exchanger industrial chains, and optimize the industrial structure, so as to provide the optimum industrial environment for the rapid development of heat exchanger industry; it pays attention to the development of the supporting service, provides the reliable manufacturing supplies and services, convenient and fast logistic and transport service for the enterprises, and meets the overgrowing needs for material and cultural life.
1.2 Content and Scale of Project Construction
1.2.1 Product Scheme and Scale
Produce 20,000 sets of full-automatic unmanned heat exchanger units every year.
1.2.2 Construction Content
The project covers an area of 20,000m2. Construct the scientific research laboratory and office building, production area, warehouse area, purchase the production, detection, testing equipment, and 50 sets of special equipment.
1.3 Total Investment and of the Project (see table 1)
Table 1:             List of Project Investment Estimate
 
No.    Name of expenses    Unit    Amount of investment    Proportion      
1    Construction investment    10,000 yuan    13000    65%      
1.1    Scientific research investment    10,000 yuan    1000    5%      
1.2    Investment in civil works of production base    10,000 yuan    8000    40%      
1.3    Construction of public works    10,000 yuan    1000    5%      
1.4    Total investment in processing equipment    10,000 yuan    3000    15%      
2    Circulating fund    10,000 yuan    7000    35%      
    Total project investment (1+2)    10,000 yuan    20000    100 %     
1.4 Forecast of Economic and Social Benefits
1.4.1 Major Indexes for Forecast of Economic Benefits (see table 2)
Table 2:       List of Major Indexes for Forecast of Economic Benefits
 
No.    Name    Unit    Index    Remark      
1    Operating revenue    10,000 yuan/a    38000    Normal year      
2    Total profit    10,000 yuan/a    6600    Normal year      
3    All kinds of taxes    10,000 yuan/a    1490    Normal year      
4    FIRR on total investment    %    22.8    After income tax      
5    FNPV (Ic=10%)    10,000 yuan    7247    After income tax      
6    Period for recovery of total investment    a    5.2    Include 2 years’ construction period (after tax)      
7    Investment profit rate    %    24.75    Normal year (after tax)     
Note: "10,000 yuan" in the table refers to RMB
1.4.2 Analysis of Social Benefits
1. Lower energy consumption
Save energy, reduce equipment loss, extend the service life of equipment, and extend failure-free operation period; the operation is easy, no professional staff are needed, anyone can operate at any time; environmental protection, no pollution emission, prevent chloride ion from polluting underground water source.
2. Introduce expert system, the technical level is high
Introduce expert system, and carry out development and design according to manual intellectualization. The system contains multiple regulating loops, all adopt fuzzy control. The practice system controls all kinds of actuating mechanisms scientifically and rationally according to different operating conditions, different objective conditions and different user timetables, so as to conduct the best control and utilization of energy.
3. Accelerate the construction of the park, complete upgrade in industries
This project conforms to state policy for the development of equipment manufacturing industry, the social benefits are remarkable, it can not only raise the localization rate of the equipment, but also increase competitive advantage of the park.
4. Reduce the staff, lower the labor cost of the enterprises
Unmanned heat exchanger unit is the latest technology product in today’s international heat supply field, which solves automatic temperature control, automatic constant-pressure water replenishing, power-failure self-insurance, electrifying self-startup, and unmanned operation, the staff only need to carry out routing inspection regularly. Unmanned heat exchanger unit realizes full-automatic control of the whole heat exchanger unit.
1.5 Cooperative Ways of the Project
Sole proprietorship, joint venture, cooperation
1.6 What to be Invested by Foreign Party
Fund, other ways can be negotiated.
1.7 Construction Site of the Project
Siping Special Heat Exchanger Industry Park, 3166 Northern Xinhua Street, Tiexi District, Siping
1.8 The On-going Condition of Project
The proposal for the project has been drawn up.
2. Introduction to Project Undertaker
2.1 Basic Conditions
Undertaker: Siping Circular Economy Demonstration Zone Administration Committee
Legal address: 3166 Northern Xinhua Street, Tiexi District, Siping
2.2 Overview of Project Undertaker
The total planning area of Siping Circular Economy Demonstration Zone of Jilin Province is 50 km2, it takes resource utilization and cyclic utilization as the core, “reduction, reuse, recycle” as the principle, and “low consumption, low emission, high efficiency” as the basic feature. In December, 2008, Jilin Provincial Economic Committee approved to establish Siping Heat Exchanger Featured Industrial Park, the construction site is Tiexi District, Siping, after several years’development, the industrial park has formed a larger industry scale, has had a very strong influence, has formed the regional characteristic brand, and has become a heat exchanger production base for the whole country. The industrial park has also established Hongzui Heat Exchangers Park covering an area of 6.4 km2 with 7 billion yuan of investment, and Juyuan Bic Heat Exchanger Park covering an area of 4.8 km2, with 1.3 billion yuan of  investment. By the end of 2015, the park had completed 3.09 billion yuan of investment in the fixed assets, 770 million yuan of infrastructural investment, had constructed 86 projects, and attracted 76 enterprises including 30 heat exchanger enterprises, the park had realized 5 billion yuan of production value, 1.25 billion yuan of profit and tax, the employment had reached 12,000 persons.
In order to boost the development of heat exchanger industry, improve service function, the six public service platforms of Jilin Province Public Technology R & D Center in Heat Exchanger Industry, National Heat Exchanger Inspection Center, Heat Exchanger Logistics Center, Heat Exchanger Information Center, Heat Exchanger Financing Center, and Personnel Training Center are under construction. Construct the infrastructure of thermal property and fluid resistance lab, sample library, reception service center, checking information center, boiler room, substation etc. with 90.18 million yuan of total investment, Heat Exchanger Information Center will be put into operation. The project (100 million yuan of total investment) of the logistics services platform of the heat exchanger park will start, after it is completed, the annual distribution capacity can reach 2 million tons. The information center will be put into operation, Heat Exchanger Incubation Base (Hongzui University Town) has been completed and gone into service. The guarantee corporation in heat exchanger industry has opened the business. By the end of 2010, 35 heat exchanger enterprises had entered the park, plate heat exchanger, pipe heat exchanger, spiral plate heat exchanger, lamella heat exchanger, air cooler etc. are widely used in oil, chemical industry, power station, heat supply, metallurgy, and food industries. THT-brand heat exchanger of Juyuan Corporation, “Xueshan”-brand heat exchanger of Weix Corporation have been used in domestic Gezhou Dam Power Station, BEPC, and Daya Bay Nuclear Power Plant Project etc., which fill a domestic gap. Every year, 4 million ㎡plate heat exchanger, 200,000 t pipe heat exchanger, and over 2,000 sets heat exchanger units are sold from Siping to all parts of the country, and are exported to Russia, France, Vietnam, Pakistan, Mongolia, and Hong Kong etc., the demand exceeds the supply, the market share is high. Plate heat exchanger takes up 37.1%, pipe heat exchanger takes up 20.2%, heat exchange unit takes up 16.3%, spiral plate heat exchanger takes up 9.6%, air heat exchanger takes up 3.0%, and other types of products take up 13.8%. Compared with the industrial structure of heat exchanger industry of our country, Siping has a large proportion in plate heat exchanger, heat exchange unit and spiral plat heat exchanger with certain advantage, shell-and-tube heat exchanger products have a huge promotion space.
2.3 Contact Method
Postal Code:136000
Contact Person:Zhang Bo
Tel:0434-3273276
Email:sptxzsb@126.com

Contact method of city (prefecture) of project:
Contact Unit: Siping Economic and Technical Cooperation Bureau
Contact Person: Song Qingxin
Tel : 0434-3266211  13844482608
E-mail:417856658@qq.com
Website: http://investsiping.com   

 

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