Processing Equipment Manufacture



1 Introduction to the Project
1.1 Project Background
1.1.1 Product Introduction
Honeycomb heat exchanger is a honeycomb shell-and-tube exchanger for cold/hot medium heat exchange, this heat exchanger consists of honeycomb tube bundle, shell, and channel, its characteristic is: The baffle plates in the honeycomb tube bundle are inclined and are alternately arranged, and the angle of inclination and spacing of the inclined baffle plates are guaranteed by spacing device, the spacing and angle can be adjusted according to different technological requirements, the heat exchange tube passes through the pipe hole on the inclined baffle plate, and is fixed on the tube plates on both ends, thus a complete 3D honeycomb-structure shell-pass-flow shell-and-tube exchanger (consists of honeycomb tube bundle, shell, and channel) is formed.
1.1.2 Market Prospects
In modern society, the energy demand pressure is becoming larger and larger, the energy industry and environmental protection industry such as oil, chemical industry and electric power industry etc. will necessarily become the prioritizing industries, with the increase of demand for heat exchangers, heat exchange technology will develop rapidly. Common shell-and-tube heat exchange equipment can not meet today’s demand, which urges people to search for new heat transfer ways, honeycomb heat exchanger is the one of its kind. Various functions of heat exchanger are known very well by the technical craft workers, in modern production and life, people can hardly be separated from heat exchanger: At present, most equipment of thermal power plant consist of heat exchangers, the high efficiency of heat exchanger decides the generating efficiency of power plant; and the petrochemical enterprises, even 50% of their equipment consist of heat exchangers. People’s overgrowing worry about nuclear power is that the cooling device of nuclear power plant can not guarantee the security, honeycomb heat exchanger can just get rid of people’s worry in this respect.
Honeycomb baffle-plate heat exchanger breaks through the traditional method of Z-shape foldback of shell pass medium. A number of baffle plates with the cross section of shell pass are assembled to be honeycomb baffle plate, the medium advances from the shell inlet to the outlet, the medium revolves and flows continuously and steadily in the shell, so as to avoid the serious pressure loss caused by baffling of bow-shaped baffle plate, it has the characteristic of low pressure. According to statistics, the heat exchange efficiency of spiral baffle plate heat exchanger increases substantially. Meanwhile, because K value is increased, the heat exchange area is reduced, the metal consumption is also greatly reduced, thus the equipment investment is lowered. Thanks to the above-mentioned, honeycomb heat exchanger reserves the advantages of traditional heat exchangers such as sturdy construction, high reliability, large adaptability, and wide scope of materials etc., and overcomes all kinds of shortcomings, it becomes the best device for upgrading and updating traditional shell-and-tube heat exchanger, the market demand is broad.
1.1.3 Technical Analysis
Honeycomb heat exchanger breaks through the traditional method of Z-shape foldback of shell pass medium. A number of baffle plates with the cross section of shell pass are assembled to be honeycomb baffle plate, the medium advances from the shell inlet to the outlet, the medium revolves and flows continuously and steadily in the shell, so as to avoid the serious pressure loss caused by baffling of bow-shaped baffle plate, it has the characteristic of low pressure.
1.1.4 Advantageous Conditions of Project Construction
(1)Advantageous transportation conditions of Siping Heat Exchanger Featured Industrial Park
Siping Heat Exchanger Featured Industrial Park is located in Siping City, Siping City is in the backland of Northeast Asia, and the overlapping zone of Shengyang Economic Circle and Changchun Economic Circle, the favorable position undertakes economic radiation, it is an important nodal city and a major transport hub on Harbin-Dalian main economic artery, and one of the important regional marshalling stations of National Rail, Harbin-Dalian high speed railway for passenger will be opened to traffic, the express ways, railways extend in all directions. In order to accelerate transformation, accelerate catching-up and surpassing, and accelerate uplifting, Siping Municipal Committee, Siping Municipal Government depend on the comparative advantage of Siping, capture its own gap, put forward the strategic positioning of“Linking on the south and integrating on the north” and establish the economic structure of“One-core, three-zone”, take the road of developing peculiar economics, and try to build China’s heat exchanger city, “China’s heat exchanger city” has become an excellent business card with Siping’s feature.
(2)Innovation capacity and technical advantage of industrial park
Jilin Province Public Technology R & D Center in Heat Exchanger Industry has put up its shingle, National Heat Exchanger Inspection Center, Personnel Training Center are under construction, Heat Exchanger Incubation Base (Hongzui University Town) has been completed and goes into service, the guarantee company in heat exchanger industry has gone into service. We energetically lead and promote the cooperation between the leading enterprises and domestic & international first-class technology, first-class enterprises, so as to cultivate“Eight King Kong” of Juyuan, Weix, Dongfang, Ruineng, Zhongbao, Huayi, Ivy, and Jitai. 
(3)Advantage of energy saving and emission reduction of industrial park
Heat exchanger is an important industrial product integrating energy saving, environmental protection, high technology content and high value added into a whole, which is an industry encouraged and supported by state policy, according to the overall object of lowering energy consumption, the energy consumption/10,000 yuan (GDP) decreases by 20%, the energy consumption/10,000 yuan (industrial added value) decreases by 30%, the energy consumption/10,000 yuan (added value) in service sector (including transportation, commerce & trade, and modern service etc.) decreases by 15%, and the building energy conservation rate decreases by 15%.
(4)Advantage of perfect informatization of industrial park
In order to boost the development of heat exchanger industry, and improve service function, the telecommunications and other information industries in the park develop in a coordinated manner to meet the construction of information superhighway. Establish the digitized, broad-band, integrated, intelligentized and individualized communication network which integrates voice, data, CATV and image into a whole, the transmission network takes broadband as the principal thins, and microwaves as auxiliary, rationally plan the land for telecommunication equipment, and construct the expedite underground pipeline and microwave system.    
(5)Advantage of industrial cluster of the park
Include Siping Juyuan Hanyang Plate Heat Exchangers Co.,Ltd, Siping Weix Heat Exchange Equipment Co.,Ltd., Siping North Heat Exchanger Manufacturing Co.,Ltd., Siping Zhongbao Heat Exchange Equipment Co.,Ltd., Siping Ivey Energy and Technology Co.,Ltd., and Siping Tiankuo Heat Exchange Equipment Co.,Ltd., the marketing service network is across our country, the products are widely used in mines, metallurgy, oil, chemical industry, machinery, electric power, medicine, food, light textile, papermaking, ship, ocean development, and central heating etc.
(6)Advantage of industrial chain of the park
There are a lot of heat exchanger industrial chains, which take the production and processing of complete sets of heat exchangers and spare & accessory parts as the principal thing, the products extending forward include sheet bar, die, end plate, flanged fitting, hydraulic wrench, wattle and sealing element, the industrial chains extending backward include whole machine assembling, system integration, product development, specialized purchase and transportation etc. The demonstration area extends and develops the upstream and downstream equipment manufacturing of heat exchanger industrial chains, elongates the heat exchanger industrial chains, and optimize the industrial structure, so as to provide the optimum industrial environment for the rapid development of heat exchanger industry; it pays attention to the development of the supporting service, provides the reliable manufacturing supplies and services, convenient and fast logistic and transport service for the enterprises, and meets the overgrowing needs for material and cultural life.
1.2 Content and Scale of Project Construction
1.2.1 Product Scheme and Scale
Produce 8,000 t honeycomb heat exchanger every year.
1.2.2 Construction Content
The project covers an area of 25,000m2. Construct the scientific research laboratory and office building, production area, warehouse area, purchase the production, detection, testing equipment, and 3 specialized production lines.
1.3 Forecast of Economic and Social Benefits
1.3.1 Major Indexes for Forecast of Economic Benefits (see table 1)
Table 1: List of Major Indexes for Forecast of Economic Benefits
 
No.    Name    Unit    Index    Remark      
1    Operating revenue    10,000 yuan/a    60000    Normal year      
2    Total profit    10,000 yuan/a    9600    Normal year      
3    All kinds of taxes    10,000 yuan/a    4380    Normal year      
4    FIRR on total investment    %    22.5    After income tax      
5    FNPV (Ic=10%)    10,000 yuan    22722    After income tax      
6    Period for recovery of total investment    a    5.3    Include 2 years’ construction period (after tax)      
7    Investment profit rate    %    24    Normal year (after tax)     
Note: "10,000 yuan" in the table refers to RMB
1.3.2 Analysis of Social Benefits
This project conforms to state policy for the development of equipment manufacturing industry, the social benefits are remarkable, which can not only increase the localization rate of the equipment, but also increase the competitive advantage of the park.
1.4 Total Investment and Funds Raising of the Project
1.4.1 Total Investment of the Project
Table 2: List of Project Investment Estimate
 
No.    Name of expenses    Unit    Amount of investment    Proportion      
1    Scientific research investment    10,000 yuan    1500    5%      
2    Investment in civil works of production base    10,000 yuan    12000    40%      
3    Construction of public works    10,000 yuan    1500    5%      
4    Total investment in processing equipment    10,000 yuan    4500    15%      
5    Circulating fund    10,000 yuan    10500    35%      
    Total project investment    10,000 yuan    30000    100 %     
1.4.2 Funds Raising
Self-financing
1.5 Cooperative Ways of the Project
Sole proprietorship, joint venture, cooperation
1.6 What to be Invested by Foreign Party
Fund, other ways can be negotiated.
1.7 Construction Site of the Project
3166 Northern Xinhua Street, Tiexi District, Siping
1.8 The On-going Condition of Project
The proposal for the project has been drawn up.
2. Introduction to Project Undertaker
2.1 Basic Conditions
Undertaker: Siping Circular Economy Demonstration Zone Administration Committee
Legal address: 3166 Northern Xinhua Street, Tiexi District, Siping
2.2 Overview of Project Undertaker
The total planning area of Siping Circular Economy Demonstration Zone of Jilin Province is 50 km2, it takes resource utilization and cyclic utilization as the core, “reduction, reuse, recycle” as the principle, and “low consumption, low emission, high efficiency” as the basic feature. In December, 2008, Jilin Provincial Economic Committee approved to establish Siping Heat Exchanger Featured Industrial Park, the construction site is Tiexi District, Siping, after several years’development, the industrial park has formed a larger industry scale, has had a very strong influence, has formed the regional characteristic brand, and has become a heat exchanger production base for the whole country. The industrial park has also established Hongzui Heat Exchangers Park covering an area of 6.4 km2 with 7 billion yuan of investment, and Juyuan Bic Heat Exchanger Park covering an area of 4.8 km2, with 1.3 billion yuan of investment. By the end of 2015, the park had completed 3.09 billion yuan of investment in the fixed assets, 770 million yuan of infrastructural investment, had constructed 86 projects, and attracted 76 enterprises including 30 heat exchanger enterprises, the park had realized 5 billion yuan of production value,  1.25 billion yuan of profit and tax, the employment had reached 12,000 persons.
In order to boost the development of heat exchanger industry, improve service function, the six public service platforms of Jilin Province Public Technology R & D Center in Heat Exchanger Industry, National Heat Exchanger Inspection Center, Heat Exchanger Logistics Center, Heat Exchanger Information Center, Heat Exchanger Financing Center, and Personnel Training Center are under construction. Construct the infrastructure of thermal property and fluid resistance lab, sample library, reception service center, checking information center, boiler room, substation etc. with 90.18 million yuan of total investment, Heat Exchanger Information Center will be put into operation. The project (100 million yuan of total investment) of the logistics services platform of the heat exchanger park will start, after it is completed, the annual distribution capacity can reach 2 million tons. The information center will be put into operation, Heat Exchanger Incubation Base (Hongzui University Town) has been completed and gone into service. The guarantee corporation in heat exchanger industry has opened the business. By the end of 2015, 35 heat exchanger enterprises had entered the park, plate heat exchanger, pipe heat exchanger, spiral plate heat exchanger, lamella heat exchanger, air cooler etc. are widely used in oil, chemical industry, power station, heat supply, metallurgy, and food industries. THT-brand heat exchanger of Juyuan Corporation, “Xueshan”-brand heat exchanger of Weix Corporation have been used in domestic Gezhou Dam Power Station, BEPC, and Daya Bay Nuclear Power Plant Project etc., which fill a domestic gap. Every year, 4 million ㎡plate heat exchanger, 200,000 t pipe heat exchanger, and over 2000 sets heat exchanger units are sold from Siping to all parts of the country, and are exported to Russia, France, Vietnam, Pakistan, Mongolia, and Hong Kong etc., the demand exceeds the supply, the market share is high. Plate heat exchanger takes up 37.1%, pipe heat exchanger takes up 20.2%, heat exchange unit takes up 16.3%, spiral plate heat exchanger takes up 9.6%, air heat exchanger takes up 3.0%, and other types of products take up 13.8%. Compared with the industrial structure of heat exchanger industry of our country, Siping has a large proportion in plate heat exchanger, heat exchange unit and spiral plat heat exchanger with certain advantage, shell-and-tube heat exchanger products have a huge promotion space.
2.3 Contact Method
Postal Code: 136000
Contact Person: Zhang Bo
Tel: 0434-3273276
Email: sptxzsb@126.com

Contact method of city (prefecture) of project:
Contact Unit: Siping Economic and Technical Cooperation Bureau
Contact Person: Song Qingxin
Tel : 0434-3266211  13844482608
E-mail:417856658@qq.com
Website: http://investsiping.com    

 

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