Light Industry & Textile Tourism

 

1. Introduction to the Project
1.1 Project Background
1.1.1  Product Introduction
Electrostatic spinning (Electrostatic spinning) technology is the method by using electrostatic field force for spinning, and is referred to as electrospinning. In the electrospinning process, put the polymer melt or solution into 3 ~ 100kV high-voltage electrostatic field, and introduce the high-pressure positive electricity to the spinning solution; with increasing electric force, electric force will overcome aggregation surface tension of the droplet formation Taylor cone material, Taylor cone is further drawn into spinning trickle, and trickle continued to be split in the process of receiving electrode movement and appears whip instabilities, solvent evaporation or fiber-cured to obtain between fiber fineness between nano- and micron, and disorderly state deposited on the receiving device, thus forming a similar non-woven fabric-like micro nanoweb film
The features of electrospinning technology can not be compared by other nanofibers production methods:
(1) Simple operation, low cost, and transformation of product categories is easy;
(2) Can produce nano-fibers or particles according to need, may be used to produce nano-filament non-woven fabric (or scrambled orientation);
(3) Can produce monocomponent nanofibers, can also produce bicomponent sheath-core composite nanofibers;
(4) Raw material adaptability is strong, almost all kinds of polymer (solution type or melt type) can use electrospinning technology to produce nanofibers, including thermoplastic synthetic polymers, regenerated cellulose and natural polymers, various polymers such as proteins (fibroin protein or wool, etc.);
(5) The functional additives or nanoparticles can be mixed in the spinning solution to produce durable functional finishing nanofiber material;
(6) Can use different polymer materials to produce nanofiber materials with different purposes;
(7) The production rate is much faster than other nanofiber production methods. Thus it has the most potential for the industrialized production of nanofiber.
1.1.2 Market Prospects
With the growth of global demand for nanomaterials, especially nanofiber thin film materials, development of industrialization electrospinning technology and equipment has been imminent, and the development of related nano fiber products will witness rapid growth due to relevant stimuli. Currently, the Chinese government has conducted monitoring of PM2.5 that causes air pollution and increasingly threatens to people's lives and health. Therefore, nanofiber material with efficient low resistance performance will play a vanguard role in the environmental upsurge and fight against PM2.5. With the implementation of the national PM2.5 regulation policy, the domestic large-scale power plants and vehicle exhaust filter cleaning issues must be addressed, and development of high temperature air filter material as quickly as possible is imminent, thus high-performance nano-fiber material is the best choice for the prevention of PM2.5.
In 2008, the overall sales of Chinese filter materials market reached 3.91 billion yuan, an increase of 57.3% over last year. High temperature filter material sales account for 40% of the entire filter material, reaching 1.458 billion yuan, an increase of 35%. Before October 2008, driven by macroeconomics, the Olympic economy, the electricity, steel, cement, waste incineration and other industries showed a rapid development trend. Under the state's attention to environmental protection, attention to energy conservation, and great situation of new emissions standards implemented by electricity, cement industry (lifted to 50mg / m3), the bag filter industry and high-temperature filter material shows high growth state.
High-temperature filter material market is closely related to China's       electric power, steel, cement, waste incineration and other industries. The country has improved emission standards of soot and dust, and pays more attention to environmental protection, lays emphasis on energy saving, emission reduction, so that the bag dust-removal industry and the high temperature filter material showed a rapid development momentum in the high-pollution industries, is more than four times of GDP growth over last year. Especially with our implementation of strict PM2.5 monitoring and emissions control incentive policies, the relevant enterprises are required to improve industrial emissions standard, implement strict emissions standards, and the previous high temperature filter material may not reach the new standards. Therefore, the development of new high-temperature filter material is imperative.
From the 2008 market characteristics, the high-temperature filter material in power industry and cement industry witnessed the rapid growth; meanwhile, the filtering technology has improved. After localization of high-performance fibers, performance is stable, with substantial decline in price. From the product structure, influenced by the national energy saving policy, PPS filter material in power industry, cement industry P84, aramid filter material, PTFE filter material in waste incinerator, and composite material in iron and steel industry have witnessed stronger growth momentum, and therefore high temperature filter material market in the future will have more room for development. However, the reduction of raw material brings to sensitivity of prices of products. Of the cost of bag dust-remover, the high-temperature filter material makes up relatively big share, and even some account for about 40% of the host device. The cost of replacing one-off bag is high, and cost apportioned to the annual operating costs is relatively high. Therefore, the price of high temperature filter material is very sensitive. Most users, especially some large enterprises, are relatively rational about the price of high-temperature filter material, and they pay much attention to the stability and reliability of dust removal system. Thus the gross margin of high-temperature filter material basically remains stable.
The forecast data released by China Environmental Protection Industry Association bag dust-removal committee in May 2009 show that in 2013, China sales growth of high-temperature filter material is 3 percent higher than 2012, reaching total sales of 8.495 billion yuan.
It can be expected that with the introduction and implementation of the national PM2.5 pollution monitoring and governance policies, as well as the gradual enhancement of energy-saving and emission reduction indexes, more and more enterprises will join the ranks of high-temperature filter material users, making China’s high temperature filter material market grow, and make the sales increase every year. Accordingly, since the beginning of 2013, during 2014 – 2018, the annual growth rate of high-temperature filter material sales were 59%, 64%, 70%, 77%, 85%, respectively, and it can be expected that the total sales of the high-temperature filter material will reach 20 billion yuan in 2018 five years later, as shown in Table.
Table1   Forecast of sales and growth rate of high temperature filter material during 2014 ~ 2018

Annual growth rate(%)
 
5
10
18
28
35
Sales (0.1 billion yuan)
84.95
89.20
98.12
115.78
148.20
200.06
Year
2013
2014
2015
2016
2017
2018

1.1.3 Technical Analysis
So far, more than 200 kinds of natural, regenerated and artificial polymer materials have been successfully prepared into nanofibers by electrospinning method. Of the electrostatic spinning polymer materials, some are biodegradable, and are generally used for tissue engineering scaffolds, wound dressings and the biochemically active substance (drug, biological enzymes) etc. carrier development and using disposable non-woven materials for development; the vast majority of synthetic polymer is not biodegradable and can be used for development of artificial body, blood vessels and other industrial applications, such as filtration deadening adsorbent material. There are two ways of the spinning solution used for electro-spinning:
(1) Solution electrospinning, i.e. to select appropriate solvent (water or organic solvent), dissolve polymer into a solution having a certain concentration (viscosity), then conduct electrostatic spinning. Such natural polymer materials include electrospinning, regenerated cellulose material and synthetic polymeric resins, some of which polymers are water soluble, and some are solvent-based.
(2) Melt-electrospinning, i.e. directly heat the polymer and melt before electrospinning, but such an electrostatic spinning process must be carried out under vacuum conditions. Such material is usually synthetic polymer.
1.1.4 A dvantageous Conditions of Project Construction
(1) Location advantage
Longshan Industrial Development (cluster) Zone, with beautiful environment, rich natural resources, flat land, has large space for development. The Dongliao River runs through the region, with plenty of water. With the unique location, nature, culture, industry, policy and other advantages, good external facilities provide a solid foundation for the project construction, and save construction investment. Plant location has convenient transportation, and the necessary production resources conditions are complete.
(2) Technical advantages
The main filter material for high-temperature filter baghouse is PPS (polyphenylene sulfide), PI (polyimide), PTFE (polytetrafluoroethylene) and glass fiber needle felt. After systematic study of the project team, it is found that these imported high-micron fiber is expensive, filtration efficiency is lower than nanofiber material under the same weight, and micron filter inside the gap is millimeter holes, unable to do effective interception to micron aerosol particles PM2.5, and nanofiber filter gap is micron holes, which just can effectively intercept aerosol particles below 2.5 micron, thus replacing the existing micron fiber with nano fiber material filter material is inevitable.
1.2 Construction Content and Scale
1.2.1 P roduct Scheme and Scale
Overall project investment is 100 million yuan, mainly used for R & D and procurement of equipment, including electrospun nanofiber materials, nano-fiber composite filter etc. development and purchase of high-temperature filter, protective masks materials, electrospinning and other equipment.
1.2.2 Construction Content
(1) Use large-scale electrospinning technology with independent intellectual property rights to develop one set of electrospinning prototype for mass production of nanofiber non-woven fabric;
(2) The use of independently developed large-scale research electrospinning equipment to develop polyimide nanofibers material;
(3) The performance of PI nano-fiber composite filter product has met or exceeded the current national standards or industry standards, and it will replace the existing high temperature, corrosion-resistance industrial gas filter material with PPS, P84, PTFE and glass fiber needle felt as the substrate, by the PTFE coating.
(4) Compound PAN nanofiber membrane and acupuncture cotton with PP spunbond non-woven composite to obtain PM2.5 protective masks.
1.3 Total Investment and Financing
The total investment is 100 million yuan, of which 83.25 million yuan is in fixed assets investment.
Table 2         Major indicators for financial benefits forecast
No.
Name of Expense
Investment Amount
Percentage to Total Investment%
Remarks
1
Construction investment
8325
83.25
 
2
Interest incurred in construction period
 
 
 
3
Working capital
1675
16.75
 
 
Total Investment of the Project(1+2+3)
10000
100.00
 
1.4 Social Evaluation
1.4.1 Financial Analysis
The project is expected to realize annual revenue of 115 million yuan, 38.33 million yuan in profits. Payback period is 4 years (after tax, including the construction period of 1 year), investment profit rate is 33%.
Table 3     List of major indicators for financial benefits forecast
 
 
 
No.
Name
Unit
Indicator
Remarks
1
Sales income
Ten thousand yuan /a
11500
Normal year
2
Total profit
Ten thousand yuan /a
3833
Normal year
3
Financial internal rate of return of all investment
%
12
After income tax
4
Financial net present value(Ic=10%)
Ten thousand yuan
840
After income tax(operation period of 10 years)
5
Payoff period of all investments (after tax)
a
4
Including construction period of 1 year
6
Profit margin of investment
%
33%
 
Note: the “ten thousand yuan” in the table is RMB.
1.4.2 Social Assessment
Successful project implementation can provide cost-effective air filter for the national PM2.5 control, including thermal power plant flue gas, automotive engine air and car exhaust filter material, and it can greatly reduce the cost of hot gas filters, improving PM2.5 filter efficiency to 95 to 99%. The number of potential end users of high temperature nanofiber filter in China is up to more than 10,000, so it can bring opportunities for filter manufacturers; in addition, nanofiber material is widely used in residential air conditioning air filters, clean room, clean room air filter field, bringing huge profits for the business. It may also play a leading role in improving people's quality of life and health, and provide the country's 1.4 billion people with efficient and low resistance protective mask product that can truly prevent SARS, H1N1, AIDS virus infection, toxic chemical and biological attack and PM10 and PM2.5 pollution.
1.5 Ways of Cooperation
Joint venture, other ways can be interviewed
1.6 What to be Invested by Foreign Party
Fund
1.7 Construction Site of the Project
Longshan District Technology Incubator Park of Liaoyuan City
1.8 The On-going Condition of Project
2015, the German Roechling Automobile Parts Company found Jilin Huafang Fiber Manufacturing Co., Ltd. via networking sites and pre-negotiated business with it. On October 28, 2015, the purchasing agent and the head of quality control of The German Roechling Automobile Parts Company inspected Jilin Huafang Fiber Manufacturing Co., Ltd. The two sides agreed that they wound investigate again in Liaoning Province in the early next year.
2. Introduction to Partner
2.1 Basic Conditions
Name of Project: Jilin Huafang Fiber Co., Ltd.
Legal address: SMEs Incubator of Longshan Industrial Development Zone
Legal representative: Xing Tianbao
2.2 Overviewe of project undertaker
Jilin Huafang Fiber Co. Ltd., after more than a decade of short-component chemical fiber manufacturing experience, owns all kinds of technical personnel of 15, owns Italy FARE composite spun staple fiber production line, and it is the Northeast's only short fiber composite spinning production line, specialized in the development, production and sales of high-end chemical fiber and functional chemical short staple fibers. Product has formed five series varieties, of which the PE / PET composite staple fiber has cooperated with designated domestic manufacturer of American DuPont Company; PP / PA6 composite short fiber (differential fiber) has cooperated with Hebei Carpet Company; polypropylene odorless short fiber has partnered with the province’s automotive interiors business, and is ready to match for BMW, Mercedes and other models; oil-free polypropylene staple fiber has partnered with certain Shanghai food filter material enterprise; PP / PE composite short fiber has partners with many health materials production enterprises in Liaoning, Tianjin, etc.
The staff of Jilin Province Huafang Fiber Co., Ltd. has been engaged in the production of composite fiber spinning for many years. Their ability to ensure production technology and ensure product stability is first-class in China. The ES fiber produced by Huafang Company belongs to domestic high-end product. Through market research, the leaders of Huafang cooperated with experts from China Textile Research Institute. They are confident that the products will achieve the ultimate perfection, and the products produced by Huafang Fiber will lead the market variety, quality, specifications and price instead of reducing its price. In 2013, the company cooperated with the Tianjin Polytechnic University and entered the field of PM2.5 filter material.
2.3 Contact Methods
Contact Person of Project Unit: Xing Tianbao
Tel: 13904377816
 
Contact Methods of Project City (Prefecture):
Contact Unit: Liaoyuan Economic and Technical Cooperation Bureau
Contact Person: Cui Shiwei
Tel: 0437-3528822 13766066922
Fax: 0437-3528822
E-mail: lysjhj@163.com
City/Prefecture Website: http: //www.investliaoyuan.com
 
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